Industrial Mixers & Mixer Manufacturers
Mixers are machines that blend, homogenize, emulsify or otherwise mix materials and substances into a single substance. They thoroughly combine virtually any solid or liquid that is necessary to form a final product. Though mixers vary by size and design, the majority consists of large tanks or vats with motorized blades or paddles that rotate on a stationary shaft.
Mixers, depending on the application, may have sharp blades or large flat paddles. The attachments or heads are generally removable to maximize the mixer’s effectiveness with different materials. Mixers are most commonly constructed out of stainless steel because of its desirable sanitary and corrosion-resistant properties. Some mixers are made from thermoplastic, titanium, steel, cast iron or aluminum. Mixers are used throughout many industries during the manufacturing or processing period. Their powerful motors and blades allow mixers to work with a wide range of materials. These machines are widely used across many industries including the cosmetic, pharmaceutical, chemical, agricultural, pulp and paper, automotive, water treatment, adhesive and sealant industries to process toothpaste, glue, petroleum products, cement, biodiesel, dry and wet chemicals, medicines, syrups, beverages such as milk, medical ointment, lotions, creams, vitamins, shampoos, detergents, toothpaste, hair dye, petroleum products, silicone, adhesives, polyurethane and many other products or ingredients.
Some Leading Manufacturers
Scarborough, ME | 800-367-5239
KADY International is a leading manufacturer of all kinds of industrial mixing equipment. We offer high shear and high speed mills as well as fine mixing systems in many configurations, including top entry, bottom entry, and continuous flow options. From 1 pint to 3,000 gallons, we have an industrial mixer for your applications! Give us a call to discuss your requirements, and find out how we can serve you!
Franklin Park, MI | 630-629-9900
We manufacture a wide range of mixing solutions that are designed for a number of different applications. Our mixers include liquid mixers, disperser mixers, triblenders, paste mixers, vertical mixers, horizontal mixers, and much more. Our teams have an extensive background in the mixing industry and we will assist you with finding the perfect solution. Please give one of our representatives a call today to learn more information!
Carlstadt, NJ | 800-909-6070
ARDE Barinco specializes in manufacturing high shear mixers for solid/liquid mixing applications. Along with high shear mixers, we also provide homogenizers, agitators, and many other industrial mixers. We manufacture mixers to meet your mixing requirements, so we work closely with our customers to make sure we provide a solution that is perfect for your applications. It is our goal to improve your mixing process through innovation and precision! Call us or visit our website for more information!
Manchester, NH | 800-466-2369
As a manufacturer of innovative stainless steel mixing technologies, Admix designs in-tank and inline batch mixers, emulsifiers, and dispersers. Our experienced applications engineers work with you to tailor our products to your specific needs. We customize mixing systems for your particular ingredient and process. Visit admix.com/equipment to see how Admix industrial mixers will improve your process and operations!
Bristol, PA | 215-788-8013
Here at Kemutec Group, we are your industrial mixer specialists! We manufacture a huge variety of blending and mixing systems, including double cone blenders, vertical mixers, ribbon mixers, and plow mixers. Our mixing technologies come equipped with exceptional features, and we also offer many optional features to meet your more specific mixing requirements. Let us find a solution for you! Call us today!
When a mixer is used for large-scale commercial production, it is most likely an industrial mixer because these mixers can process large amounts of materials. They usually have large tanks or vats to hold the substances as they are being mixed by mixing blades, the part of the agitator that imparts force to the material being mixed. Within the category of industrial mixers there are many variations. Paddle mixers are constructed around a horizontal rotating axis with broad shearing paddles radiating from spokes around the axis. Ribbon shaped mixing blades are flat and thin and are used in static mixers. These mixers do not have any moving parts and instead use carefully designed obstructions to force the flow of material to mix and blend together. Because of the simple arrangement of stationary blades inside, static mixers are sanitary and easy to clean. High shear mixers are quite the opposite; these high-speed machines offer homogenization, emulsification, disintegration, particle size reduction and dispersion for many different solid and liquid materials. Another variation of mixers is drum mixers, gallon drums that use the drum’s rotation to mix materials. Drum mixers are generally used to blend mixtures of low to medium viscosities such as cement or adhesive slurries; this particular kind of mixer is capable of mixing substances of very different particle sizes.
There are also very specific kinds of mixers that are used with certain materials or to product a certain effect. Food mixers blend, mix, fold, whip, beat or knead multiple edible ingredients in food manufacturing processes. These mixers must meet certain regulations and be completely sanitary. For a breakdown and complete blending of a material, a homogenizer is used. Homogenizers have been used for a number of years in many industries, including science and technology, food processing and in some industrial mixing processes. A pair of common products that are homogenized is milk and cream. By using a perforated screen and high velocities, emulsifiers are able are able to thoroughly mix substances that are generally unblendable. For substances with low viscosities, agitators are used. Agitators are basically process aids because their main functions are secondary to the larger process. Agitators are used mainly in liquids, as agitation is not as effective with thick, highly viscous materials. For material that requires variable lengths of mixing, batch mixers are commonly used. These mixers work with a single load of material at a time before being refilled with another. When materials need to be broken down into smaller pieces, blenders are chosen for their sharp blades and high speeds. The terms “blender” and “mixer” are frequently used interchangeably.
Mixers are an integral part of many industries. Many companies rely on their correct function because mixing is often a first step for products that require further processing. These essential machines must be reliable and durable because certain materials may take a long time to be mixed thoroughly. Improvements in the manufacturing process help mixers perform better for longer periods of time. Because the parts of a mixer can be machined and assembled with precision and with quality materials, they tend to perform better and last longer. The materials that are used to construct mixers are chosen for certain attributes such as corrosion resistance or near-frictionless surfaces. Customized mixers are available though they are not widely offered. Specialty machines are able to perform to exact specifications which allows operators to better control the mixing process without causing excess wear and tear on other general models. The engineering of the mixer also has a role. The placement of the paddles, the design of the blades or the power of the motor are important factors for the engineer to consider. Additionally, companies must determine what additional characteristics they require. For example, some mixers are used to provide significant pressure drops while others are capable of handling large particles moving at high velocities.
Continuous Flow Mill – Kady International