An industrial mixer is any piece of bulk processing machinery intended to mix or blend disparate ingredients to create a homogeneous end product. They are typically discovered in chemical and pharmaceutical labs, as well as in food manufacturers. The majority of industrial mixers are very different from typical residential mixers. Industrial models are frequently large and resemble complicated machines. Read More…
Industrial MixersIndustrial mixers are machines that blend, homogenize, emulsify or mix components into a homogenous substance. Industrial mixers are used to thoroughly combine any type of liquid or solid during the manufacturing process. They are usually large tanks or vats with motorized blades or paddles that rotate on a stationary shaft or remain stationary themselves.
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Admix, Inc. manufactures stainless steel mixing technologies & assists with tough mixing issues for a variety of markets. Choose from products such as basic mixers, Rotomaxx™ high torque mixers, BenchMix™ programmable lab mixers and more.
PerMix has been manufacturing mixing and blending equipment since 1954 for the pharmaceutical, nutraceutical, cosmeceutical, food, and chemical industry. PerMix leads the industry in innovative, performance driven, Value Added Engineering mixing solutions of all types for all industries. With over 28 types of mixers, we lead the industry in mixing solutions when it comes to mixing powders,...
At ARDE Barinco, our goal is to help our clients mix, disperse, deagglomerate, grind and compound their high quality products in the shortest amount of time with the lowest operating and capital cost. Complete, up to date pricing for all standard mixers and spare parts is shown on our website.
Different goods require various mixing methods, and many different kinds of industrial blenders and mixers exist. Industrial mixing can be done at various processing temperatures and operating pressures, depending on the bulk ingredients to be combined. Usually, motors and blades on mixing equipment are constructed to perform specialized handling operations. Blending dry powders, combining highly viscous pastes, homogenizing, emulsifying, agglomerating, or lowering particle size are a few common processing techniques.
Listed below are the types of industrial mixing machines for processing powders:
Vacuum mixer – Industrial vacuum drying operations can be carried out using heated industrial vacuum mixing equipment that provides a sealed vacuum to blend the ingredients under various pressure conditions.
Twin shaft mixer – Twin shaft mixer is a homogenizing mixer with mixing arms and two cylindrical mixing chambers.
Ribbon mixer – A homogenizing mixer that has cutting-edge, helical mixing blades along the shaft and a conical or cylindrical chamber.
Pin mixer – A tumble-growth agglomerator that produces granules by rolling materials around the edge of a horizontal chamber.
Mixing reactor– chemically reactive components are added to an industrial mixer with a pressurized chamber for mixing, reacting, and coating.
Rotor stator mixer– a homogenizing mixer having long, revolving vertical mixing blades that lower from the top; also known as a high-shear mixer.
Drum blender – A drum blender is a compact industrial blender with a revolving mixing chamber and a helical mixing blade.
Rotor stator mixer – This homogenizing mixer has long, revolving vertical mixing blades that lower from the top; it’s also known as a high-shear mixer.
Types of Industrial Mixing Technologies
Ribbon Mixing: The shaft of this mixing technology is attached to ribbons. The ribbons, which rotate to break up the contents of a mixing bowl, are often made of thin, sharp, corkscrew-shaped blades. The inner ribbon blades revolve opposite the outer ribbon blades, which causes material movement inside the mixer. Ribbon speeds are changed to get the desired blend. This technique works well with dry, freely moving substances like powders and liquid-solid mixtures. A food blender is a typical example of this type of mixer.
Attrition and homogeneity are two of the biggest problems faced by ribbon mixers. Particularly when working at higher speeds that produce strong shear forces inside the mixer, the ribbon blades frequently cause damage to the particles—the degree of mixing changes within a container as well. A given mix is not consistent or homogeneous throughout the vessel since it is greater closest to the blades. Due to this, ribbon mixers may require an extended operation to attain the requisite mixing uniformity and consistency. Cycle times and operating expenses consequently go up as a result.
Tumble Mixing: Tumbling mixers use diffusion to accomplish the necessary mixing. These mixers consist of a vessel or sealed mixing drum that rotates at a set speed during blending, using gravity to help with material movement inside the vessel. The lack of an agitator in tumblers makes them stand out from other mixing techniques and makes tumblers less susceptible to particle damage and particle size reduction.
However, segregation following mixing, or "overmixing," is a problem for this method. Tumble mixers are, therefore, best suited for liquids and solids where segregation is difficult (namely, materials that do not have large differences in particle size and density).
Planetary Mixing: Planetary mixers use a mixing drum with an impeller or agitator as an attachment. To stir the components in the vessel, the agitator rotates in a circular motion. This motion resembles how planets rotate around the sun, therefore the name "planetary." In many planetary mixers, the mixing vessel is stationary. Still, for applications that call for greater mixing, the bowl can rotate in the opposite direction of the agitator to stir the contents around more. Agitator devices like paddles, whisks, or beaters can be attached to get the ideal mixing results. A stand-up kitchen mixer is an illustration of this type of mixing equipment.
Centrifugal Mixing: This technique, known as planetary centrifugal mixing, blends materials without using an agitator by simultaneously rotating and revolutionizing. The material travels to the outside of the vessel due to centrifugal forces produced by revolution; rotation and tilting of the vessel change the flow's direction and produce shearing forces, which can fast produce much heat.
Due to the interaction of these pressures, a range of ingredients, even those with various densities, can be mixed quickly and uniformly. This kind of mixing also can de-aerate a combination as it is being mixed, which cuts down on or eliminates the time needed to de-aerate after the mixing process.
Choosing the Correct Industrial Mixers Supplier
To make sure you have the most positive outcome when purchasing Industrial Mixers from an Industrial Mixers Supplier, it is important to compare at least 4 or 5 Companies using our list of Industrial Mixers manufacturers. Each Industrial Mixers Supplier has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Industrial Mixers business website using our proprietary website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Industrial Mixers businesses with the same form.
Industrial Mixers Informational Video
Industrial Mixers Power Pages
Agitators are equipment used in homogenizing media inside a tank. It works by rotating the impeller at its immersed end at a controlled speed or revolutions per minute (rpm). The work exerted by...
High Shear Mixers
High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizers, are used to emulsify, homogenize, disperse, grind and/or dissolve immiscible mixtures with components of the same or different phases...
A homogenizer is a type of mixing equipment used to create a uniform and consistent mixture. It works by breaking the components and evenly distributing them throughout the solution. The components are either immiscible, have varying sizes, or are in different phases from each other...
An industrial blender is a machine for large-scale production that consists of a large tank capable of mixing and blending batches of manufacturing materials to create a reaction between the materials. The many uses for industrial blenders are due to their capacity and...
A mill is a mechanical device that is often a structure, appliance, or machine that is used to break down solid materials into smaller pieces by cutting, grinding, or crushing them. Many industrial processes involve...
A tank mixer is a mixing device that blends several different ingredients in a single tank to make a single solution. It is a mixing process capable of mixing wettable powders, liquids, emulsifiable concentrates, and surfactants...
Types of Mixers
A mixer is a complex and precise tool that is used in combining and mixing of substances and chemicals for manufacturing, production, and industrial use. There are many types of industrial mixers including...
A plastic tank is a large capacity liquid or granular storage unit that can be vertical, horizontal, below or above ground, and permanent in place or movable. They are designed to hold several gallons of a variety of substances...
Pressure tanks are vessels that are used to store, hold, and/or convey gasses, vapors and fluids at pressures greater than atmospheric pressure, also known as high pressures...