Leading Batch Mixer Manufacturers

Batch mixers are industrial mixers that work with a load of a single material per time before they are filled with another. The batch mixers can mix a wide range of products, from fine powders to heavy and dense powders, including cement. Read More…

Batch Mixers Batch mixers are industrial mixers that work with a single load of material at a time before being refilled with one load after another. Industrial mixers typically have two modes: batch and continuous-feed. Batch mixing is the more common of the two kinds.

As a world leader in industrial mixer manufacturing, KADY International offers high-performance industrial mixing machinery including top and bottom entry batch mixers, high shear mixers and chemical mixers.

KADY International $$$

Frain Industries is the world’s largest provider of high quality processing machinery! We offer a wide variety of mixers based on the product and volume our customers require.

Frain Industries, Inc. $$$

Ross is a manufacturer of industrial mixing, blending and dispersion equipment since 1842. We offer sanitary, standard and custom equipment designed to meet the varied mixing requirements of our customers from virtually all the process industries. Our plants in the United States, China and India are all fully equipped with advanced engineering and production tools. In the US alone, we operate ...

Charles Ross & Son Company $$$

Admix, Inc. manufactures stainless steel mixing technologies & assists with tough mixing issues for a variety of markets. Choose from products such as basic mixers, Rotomaxx™ high torque mixers, BenchMix™ programmable lab mixers and more.

Admix, Inc. $$$

PerMix has been manufacturing mixing and blending equipment since 1954 for the pharmaceutical, nutraceutical, cosmeceutical, food, and chemical industry. PerMix leads the industry in innovative, performance driven, Value Added Engineering mixing solutions of all types for all industries. With over 28 types of mixers, we lead the industry in mixing solutions when it comes to mixing powders,...

PerMix North America $$$

For more than 75 years, we have provided custom designed industrial mixing, drying, moving and controlling solutions for the food, plastics, minerals, chemicals, and biomass industries, manufactured to fit the specific requirements of one type of application- yours. It’s simple really, when you’re proud of your work, you sign your name to it. You’ll find it on everything we build. After...

Marion Process Solutions $$$

At ARDE Barinco, our goal is to help our clients mix, disperse, deagglomerate, grind and compound their high quality products in the shortest amount of time with the lowest operating and capital cost. Complete, up to date pricing for all standard mixers and spare parts is shown on our website.

ARDE Barinco, Inc. $$$
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placeholder image KADY International Frain Industries, Inc. Charles Ross & Son Company Admix, Inc. PerMix North America Marion Process Solutions ARDE Barinco, Inc.

What is a Batch Mixer?

Because any mixer can work in batches, there is no single mixer that can automatically be said to be a batch mixer. Continuously fed mixers can be placed in a production line to carry materials and products through an automated system.

Batch mixers can also be part of a production line, but the line would need to be brought to a standstill as the mixer completes one batch at a time.

Batch Mixer

Some of the materials used for batch mixers include beverages, medicines, glue, toothpaste, and petroleum products. In addition, batch mixers can produce cement slurries of consistent densities.

How Batch Mixers Function

This batch mixing process typically consists of three sequential steps. These steps are weighing and loading the mix components, mixing, and discharging the mixed product.

First, all the contained ingredients are mixed and loaded into the batch mixer. They are then mixed for a certain duration. In a batch mixer, the retention time is usually reached based on the time required to achieve the desired level of homogeneity in the product.

The mixing cycle can range from a few seconds, with included high-intensity periods, to a few hours. The product can also be additionally processed through heating or cooling. The resulting mix obtained from the complete batch mixing process is then discharged from the mixing vessel. This mixer discharge can be rapid, or it may endure subsequent time if the mixer is used as a surge vessel to feed a downstream process.

A mixer is not ideal for storage because this can create a bottleneck in the process. A mixer cannot store and mix different products concurrently.

Types of Batch Mixers

Types of batch mixers include high shear mixers, agitators, ribbon blenders, vacuum blenders and mixers, and paddle mixers.

High Shear Mixers

High shear mixers are mixers used in industries to utilize countercurrent mixing, which subjects substances to strong parallel forces. During this countercurrent mixing process, the mixing pan and the tools used for mixing revolve rapidly in opposite directions, resulting in the uniformity of the substance.

High Shear Mixer

Agitators

Agitators are a type of batch mixer for low shear applications. They are powered by impellers to mix substances with low viscosities. The agitators have a wide range of sizes, from small agitators used in laboratories to large industrial agitators with capacities of 10,000 gallons.

Agitator

Vacuum Mixers

This type of batch mixer can have either a horizontal or vertical construction. Vacuum mixers use a combination of low internal heat and vacuum pressure. This combination aims to blend the mixture while also removing the contained moisture.

Vacuum Mixer

Applications and Uses of Batch Mixers

Batch mixers can produce cement slurries of consistent densities, so they are widely used in cementing services. Other areas where batch mixers are significant include food processing, cosmetics, toiletry, pharmaceuticals, chemicals, the pulp and paper sector, agriculture, automotives, and industries that deal with adhesives and sealants.

Choosing the Correct Batch Mixer Manufacturer

To ensure you have the most productive outcome when purchasing a batch mixer from a batch mixer manufacturer, it is important to compare several companies using our directory of batch mixer manufacturers. Each batch mixer manufacturer has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with the manufacturer for more information or request a quote. Review each batch mixer business website using our proprietary website previewer to quickly learn what each company specializes in. Then, use our simple RFQ form to contact multiple batch mixer companies with the same form.

Batch Mixers Informational Video

 

Industrial Mixers Power Pages

Agitators

Agitators

Agitators are equipment used in homogenizing media inside a tank. It works by rotating the impeller at its immersed end at a controlled speed or revolutions per minute (rpm). The work exerted by...

Drum Mixers

Drum Mixer

Drum mixers are mixers that are used for mixing free flowing materials by rotating them forward and reverse with welded chutes or flights that fluidize the mixture. The design of drum mixers gives them the ability to mix materials of different consistencies...

Emulsifiers

Emulsifiers

An emulsifier is an emulsion device used for colloidal dispersion of liquid droplets of immiscible liquids in the presence of an emulsifying agent. It enables the combining of non-soluble solutions or liquids that would normally separate during mixing...

High Shear Mixers

High Shear Mixers

High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizers, are used to emulsify, homogenize, disperse, grind and/or dissolve immiscible mixtures with components of the same or different phases...

Homogenizer

Homogenizer

A homogenizer is a type of mixing equipment used to create a uniform and consistent mixture. It works by breaking the components and evenly distributing them throughout the solution. The components are either immiscible, have varying sizes, or are in different phases from each other...

Industrial Blenders

Industrial Blenders

An industrial blender is a machine for large-scale production that consists of a large tank capable of mixing and blending batches of manufacturing materials to create a reaction between the materials. The many uses for industrial blenders are due to their capacity and...

Industrial Mills

Industrial Mills

A mill is a mechanical device that is often a structure, appliance, or machine that is used to break down solid materials into smaller pieces by cutting, grinding, or crushing them. Many industrial processes involve...

Tank Mixers

Industrial Tank Mixer

A tank mixer is a mixing device that blends several different ingredients in a single tank to make a single solution. It is a mixing process capable of mixing wettable powders, liquids, emulsifiable concentrates, and surfactants...

Types of Mixers

Types of Mixers

A mixer is a complex and precise tool that is used in combining and mixing of substances and chemicals for manufacturing, production, and industrial use. There are many types of industrial mixers including...

Plastic Tanks

Plastic Tanks

A plastic tank is a large capacity liquid or granular storage unit that can be vertical, horizontal, below or above ground, and permanent in place or movable. They are designed to hold several gallons of a variety of substances...

Stainless Steel Tanks

High Pressure Stainless Steel Tank

Stainless steel tanks are widely used in food, beverage, dairy, medicine, cosmetics, and other manufacturing processes where cleanliness and purity are important. These are also used in industrial plants for storing chemicals and...

Pressure Vessels

Pressure Vessel

Pressure vessels are enclosed containers that hold liquids, vapors, and gases at a pressure significantly higher or lower than the ambient pressure. They are widely used in various industries such as petrochemical, oil and gas...

Process Equipment

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